
1. Cryovial & Vial Automated Filling and Labeling Production Line - Features:
This production line enables a fully automated process for cryovials and vials, including: automatic storage → automatic sorting and feeding → CCD inspection of bottle mouth → automatic empty bottle weighing → automatic filling → automatic weighing → automatic feeding of caps & stoppers → CCD inspection of cap integrity → automatic capping & stoppering → automatic visual inspection for foreign matter and empty bottles → CCD inspection of capping result → automatic marking and labeling → CCD inspection of labeling quality → automatic discharge collection or tray stacking (with buffer and discharge).
This production line achieves complete automation of the filling and labeling processes for such products, enhancing production capacity and quality while significantly saving labor costs.
Vial Type Automatic Sorting Automatic Filling, Weighing, Capping Automatic Visual Inspection, Labeling, Counting
Cryovial Type Automatic Sorting Automatic Filling, Weighing, Capping Automatic Visual Inspection, Labeling, Counting
2. Equipment Parameters:
Filling Range: 30μl - 10ml (Customizable according to customer requirements)
Pump Type: Peristaltic Pump & Syringe Pump (Selected based on filling reagent type, volume, and accuracy requirements)
Following Filling Arm: Configurable with 4, 6, 8, or 12 pump heads per group (Selected based on production capacity requirements)
Filling Accuracy: ±1% ≤ Finished Product Tolerance ≤ ±3% (Depending on the filling reagent type and volume)
Filling Efficiency: 180 - 200 tubes/minute
Mechanical Positioning Accuracy: ±0.1mm
Visual Positioning Accuracy: ±0.1mm
Finished Product Yield Rate: ≥ 99.8%
Equipment Utilization Rate: ≥ 90%
Manual Labor Required: 1 - 2 persons
Air Pressure: 0.6 MPa (with an adjustable air valve)
Vacuum Negative Pressure Value: >65 kPa
Power Supply: AC380V 50/60Hz (Power: Approx. 10 KW)
Main Body Dimensions (L x W x H): Approx. 7500mm x 1100mm x 2000mm (Customizable)
Equipment Weight: Approx. 5000 kg
Main Machine Material: 304 or 316 Stainless Steel